Insulation Resistance (IR) Testing

Megger testing for cables, transformers, motors and switchgear — find failing insulation during a planned shutdown, not during an outage. Serving Boise, Meridian, Nampa, Caldwell, Eagle, Star and all of Idaho.

Call 208-991-0122 Request a Quote
De-Energized Testing

Is your insulation still doing its job?

Insulation resistance (IR) testing — often called megger testing — applies a DC test voltage across the insulation of cables, transformers, motors, switchgear and busway and measures how much current leaks through. Healthy insulation holds that current back. Aging, moisture, contamination, heat and mechanical damage let it through, long before the equipment fails.

A single reading tells you something. A trend over several test cycles tells you much more, which is why we document every result against the equipment's baseline and prior tests, and flag the readings that are moving the wrong way.

  • Low-voltage and medium-voltage cables, buses and busway
  • Transformer windings, motors and generators
  • Switchgear, switchboards, panelboards and breakers
  • Phase-to-phase and phase-to-ground readings
  • Written results with pass/fail notes and recommendations
Insulation resistance test reading 2.5 gigohms at 1000 VDC — pass
What to Expect

How an insulation resistance test works

The equipment is de-energized, locked out, verified dead and isolated from its sources and loads. We then apply a test voltage matched to the equipment's rating — commonly 500, 1,000, 2,500 or 5,000 VDC — and record the resistance after a timed hold. Your report shows what passed, what is marginal, and what to clean, repair or replace before it fails in service.

Good Times to Test

When insulation resistance testing pays off

Looking for thermal imaging instead? "IR" can also mean infrared — see our infrared thermography service for energized scanning.

Frequently Asked Questions

What is insulation resistance (IR) testing?

IR testing applies a DC voltage to electrical insulation and measures the resistance to current leakage. Low or declining readings indicate moisture, contamination, aging or damage that can lead to a ground fault or failure. It is also commonly called megger testing.

Does the equipment need to be shut down?

Yes. Insulation resistance testing is a de-energized test. Work is scoped by section so testing can be done in planned windows such as nights, weekends or scheduled shutdowns.

What is the difference between IR testing and infrared thermography?

Insulation resistance testing is a de-energized electrical test of the insulation itself. Infrared thermography is an energized, non-contact scan with a thermal camera that finds hot connections and overloaded components. They find different problems, and a complete maintenance program uses both.

How often should insulation resistance testing be done?

It depends on the equipment's criticality, age, environment and condition. NFPA 70B bases maintenance intervals on those factors, and we help you set them as part of your Electrical Maintenance Program.

What do I get after the test?

A written report with the readings for each piece of equipment, how they compare to prior tests, and clear recommendations for anything that needs attention.

Related Testing & Maintenance

● Insulation Resistance (IR) Testing ● DLRO / Micro-Ohm Testing ● Ultrasonic Inspection ● Infrared Thermography ● TEGG Program ● NFPA 70B
All Testing & Inspection
⚡

READY TO PROTECT YOUR FACILITY?

Start with a no-cost, no-obligation survey: we'll walk your electrical system, give you a written proposal for your testing program, and include the replacement cost of your electrical distribution — so you know exactly what's at stake.

☎ CALL NOW NO-COST SURVEY